Starting system

Starting system
4A-FE (AE101, AE110), 7A-FE (AE102).
1 - main fuse 3.0DO,
2 - AT fuse (100A)
3 - AM1 fuse (40A)
4 - ignition, 5 - off ¬ Tel ban start (automatic transmission), 6 - starter relay, 7 - battery pack ¬ Nye, 8 - starter output 30, 9 - core 10 - starter output 50, 11 - contact plate, 12 - In conclusion, 13 - starter.
4A-F, 5A-P (AE92). 1 - Battery 2 - AM1 fuse (80A), 3 - ignition, 4 - off ¬ breaker ban start (automatic transmission), 5 - output of the starter 30, 6 - output starter50, 7 - are drawn into the winding traction relay, 8 - retention of ¬ traction relay coil, 9 - starter.
4A-GE (AE92, AT160). 1 - battery pack ¬ Nye, 2 - fuse re ¬ oscillator AT 80A, 3 - fuse standing ¬ ka AM1 40A, 4 - ignition, 5 - output of the starter 30, 6 - output starter 50, 7 - output C, 8 - starter.
Wiring diagram starter
4A-FE (AT180, AE92, AE95, AT171) and 4A-GE (AE92). 1 - Battery 2 - the main fuse standing ¬ ka 2.0, 3 - 100 A fuse (AE92, AT180), 80A (AT171), 4 - melt ¬ Kai insert the AM 1, 5 - lock of ignition, 6 - switch ban start (automatic transmission), 7 - starter output 30, 8 - starter output 50, 9 - With the conclusion, the 10-starter.
4A-FE (AT190). 1 - main fuse 2.0, 2 - AM2 fuse (30 A), 3 - the main fuse 40A, 4 - ignition, 5 - 8T fuse (7.5 A), 6 - ¬ you klyuchatel ban start (automatic transmission) 7 - starter relay, 8 - Accu ¬ mulyatornaya battery, 9 - output starter 30.10 - core, 11 - ¬ you water the starter 50, 12 - contact plate, 13 - a conclusion C, 14 - starter.
7A-FE (AE93). 1 - rechargeable ba ¬ container, 2 - EA fuse (100A), 3 - AM1 fuse (40A), 4 - ignition, 5 - you start banning ¬ klyuchatel, 6 - output "30", 7 - O "50 "8 - core, 9 - pin ¬ plans Springsteen, 10 - output" C ", 11 - starter.
4A-FE (AE101) and 7A-FE (AE102). 1 - starter, 2 - starter relay, 3 - prohibition of start switch (automatic transmission), 4 - the main fuse 2.0, 5 - AM1 fuse (40A), 6 - AN fuse (100A).
4A-FE (AT190). 1 - starter, 2 - you start banning ¬ klyuchatel (AUTO), 3 - the main fuse 2.0 L, 4 - starter relay, 5 - the main fuse 40A, 6 - AM2 fuse (30A), 7 - Tel fuse ¬ 5T (7.5 A).
7A-FE (AE93). 1 - starter, 2 - off ¬ ban breaker run (for models with automatic transmission), 3 - fuse standing ¬ ka AN (100A), 4 - AM1 fuse (40A).
Starter without gear
Disassembling the starter in the procedure of part numbers indicated by the "Starter (4A-F, 5A-F, 4A-0E)." Note:
When assembling the starter after the mouth ¬ Novki lever set lock plate and measure the axial clearance armature shaft. If it exceeds pre ¬ specified limits, then adjust from-th to the setting of several ¬ adjusting washers. Axial clearance
armature shaft. 0.05 - 0.60 mm
Thickness adjustment
Location on the engine
washers. 0.50 mm
Starter without gear (4A-F, 5A-F, 4A-GE). 1 - set nut ¬ traction Vaga relay, 2 - solenoid, 3 - bearing cap, 4 - lock plate, 5 - spring, 6 - rubber washer, 7 - Bolt, 8 - cover with one hundred hand ¬ collector, 9 - schetkoderzha ¬ Tel 10 - starter housing, 11 - the market ¬ lever drive 12 - Anchor 13 - a cover from the drive side, 14 - locking ring, 15 - restrictive vtul ¬ ka, 16 - overrunning clutch with gear drive.
Starter with a conventional gearbox
Disassembly
1. Disconnect the starter housing assembly with a coil of the starter relay traction.
a) Remove the nut and disconnect the wires from the terminal output traction relay.
b) Remove the 2 screws tightening. You pull ¬ starter housing assembly with a stator winding of the traction relay.
b) Remove the starter from the drive along with the intermediate gears, bearings complex, overrunning clutch and a return spring ¬ Noah. 3. Remove the overrunning clutch (3), pro ¬ mediate gear with under ¬ bearings (2) and spring (4) of the lid of the starter drive (1).
Starter with the usual gear (4A-F, 5A-F, 4A-CE 4A-FE, 7A-FE).
1 - cover of the collector
2 - brush holder, 3 - Spring brushes, 4 - body, complete with winding stator ¬ Coy, 5 - anchor, 6 - bearing ¬ nick, 7 - intermediate gear, 8 - bearing, 9 - bearing, 10 - spring 11 - ball 12 - Overtaking ¬ Nye clutch, 13 - Cover the starter with the drive, 14 - duster (for motor 4A-GE (AE92 with 1989).
4. With the help of a magnetic stud ¬ Was attracted a steel ball from a hole in the shaft freewheel, as shown in the figure.
6. Disconnect from the body of the anchor ¬ tera old.
Assembly
Note: Use the high-temperature grease for the lubrication of bearings and gears when assembling the starter. 1 Lay the high-temperature grease lubrication in bearings and insert the anchor in the starter housing.
Note: make sure that the pro-water (+) brush not in contact with the "mass".
a) Install the starter motor cover from the reservoir and tighten the two screws.
4. Install the overrunning clutch, pro ¬ mediate gear and cap ¬ tera old drive side.
a) Apply grease high temperature grease to ¬ ¬ nuyu return spring overrunning clutch, pro ¬ mediate gear and bearing.
b) Insert the spring into the hole ties ¬ la traction relay.
b) Install the two tie bolts.
a) Attach the summing pro ¬ water to the conclusion "with a pull switch on the nut securing it.
Starter with planetary gear
Disassembling the starter
1. Remove the solenoid.
a) Remove the nut and disconnect the wiring harness wiring on the output of the traction relay.
b) Loosen the two nuts gravita ¬ Vaga relay to the lid of the starter with one hundred hand ¬ drive and remove the solenoid.
Starter with planetary gear (4A-FE (AT180, AE92, AE95, AT171) 4A-GE (AE111), 5A-FE (AE110), 7A-FE). 1 - solenoid, 2 - cover, 3 - O-ring seal, 4 - dust ¬ nick (5A-FE, 7A-FE), 5 - a cover of the collector, 6 - schetkoder ¬ zhatel, 7, 9 - O-ring seal ¬ tion 8 - starter housing, 10 - lever, 11 - Anchor 12 - the cover on the drive side, 13 - plate, 14 - Satellites 15 - washer, 16 - one hundred ¬ porn ring, 17 - stop ¬ Nye sleeve, 18 - overrunning clutch with gear drive, 19 - locking ring, 20 - washer, 21 - bearing, 22 - Shock 23 - epicycle, 24 - washer, 25 - carrier.
3. Remove the two screws with O-rings and remove the cap from the reservoir, while holding the plait.
4. Remove the brush holder.
a) Use a screwdriver to depress the spring and remove schetkoder ¬ zhatel.
b) Remove the four brush and remove the brush holder.
5. Disconnect from the anchor body is old ¬ tera
6. Remove the two O-rings from the body of the starter.
a) Align the groove of the epicycle vystu ¬ assistant in shock and remove the epicycle.
Assembling the starter
Warning: Use high-temperature grease for bearings and gears when assembling the starter. 1. Set the epicycle and the planet carrier. a) Apply grease to the epicycle in contact with the cushion and satellites.
d) Apply to the turbine oil in the bearing cages ¬.
e) Apply grease to the washer and mustache on her to establish, ¬ cage.
e) Set the carrier to the bumper.
2. Install the solenoid.
a) Apply grease to the hub and the splined sleeve of restrictive ¬ gonnoy coupling.
b) Install the overrunning clutch and exhaust restrictors ¬ sleeve on the carrier.
3. Set the satellites.
a) Apply grease to the flange and satellite carrier with the guide.
b) Install the washer and 3 satellite.
a) Install the plate, aligning its slot with the tab inside the shock absorber.
4. Set the lever and overtaking ¬ nuyu coupling with shock.
a) Apply a turbine oil with in ¬ cages bearing in the lid of the drive.
b) Apply grease to the lever leads to the so ¬ fulcrum.
a) Set the lever to the on-gonnuyu coupling.
g) Align the damper with a slot cover from the drive.
7. Install the brush holder.
a) Install the brush holder to anchor in the correct position.
b) Using a screwdriver, push the brush spring and brush from the brush holders connect. Install the one-thus four brushes.
Note: make sure that the pro ¬ water (+) brush not in contact with the "mass".
8. Install the collector.
a) Apply a turbine oil with in ¬ cages bearing in the lid of the reservoir.
b) Replace the cover using 2 screws from the new O-ring seal-niyami.
10. Install the solenoid,
a) Place the cover on the solenoid.
b) Install the solenoid and affix ¬ pita bread it with 2 screws.
Replacement of the findings of the golf-relay (7A-FE (AE103))
1. Remove the 3 screws and remove the clamp wiring, back cover, gasket and a core and a return spring.
The components of the traction relay. 1 - ¬ you water, "C", 2 - outer insulator you ¬ water, 3 - O-ring seal, 4 - Order, 5 - Internal oscillator iso ¬ O 6 • adhesive gasket, 7 - contact plate, 8 - display, 9 - Bolt O, 10 - mid ¬ dechnik, 11 - gasket, 12 - cap 13 - clamp wiring, 14 - ¬ Nye return spring.
The maximum permissible
wear. 0.9 mm
If the wear exceeds the maximum - Replace the plate. 3. Removing parts of conclusions.
a) Derivation of "C". Remove the nut and the plait-connect the output of the traction relay, then remove the rad ¬ ku, and clear the puck.
b) Disconnect the traction relay the following details: (The output "C"):
external output isolator (1), since ¬ tsevoe seal (2), bolt O (3), the contact plate (4), internal insulator renny ¬ O (5).
(Pin "30"):
external output isolator (1), seal ¬ tion (2), O-ring (3), screw withdrawal and the contact plate (4), the inner insulator O (5), the insulating gasket (6).
a) Install the O-ring seal ¬ tion to the bolt withdrawal.
d) Set the output of the starter pack ¬ lotnenie and outer insulator you ¬ water, aligning the protrusion with the slot insulator housing.
b) Temporarily tighten ¬ gained strength of the output. (The output "C")
a) Install the solenoid it the following parts: an inner insulation Torr O (1) (same conclusion, "30"), the contact plate (2), bolt O (3), O-ring (4), the outer insulator O (5 .)
b) Temporarily tighten ¬ gained strength of the output.
5. Tighten the terminals. a) Install a wooden block on the contact plate and zapres Pop-its.
Dimensions mm bar 20h37h40
Reinforcing mounting. ... 981 N (100 kg)
Caution: Exceeding the time for grievous ¬ can cause cracks on the inner surface of the insulator.
a) Connect the wiring to burn you, water, "C" and secure it with a nut.
Tightening torque 17 Nm
6. Clean the surface of the contact plate and the plunger.
7. Replace the cover of the cha-arc relay. Install a return spring, the core, a new gasket, cap and clip the wiring, fixing three screws.