Assembling the cylinder head

Assembling the cylinder head
Please note:
• Before assembly, thoroughly eyes-Excuse all the details.
• Before installing the rotating and / or sliding parts smazh ¬ those of their working surfaces with fresh engine oil.
• All gaskets and seals for-menite new.
1. (4A-5A Pu-P)
Set the segment (semicircular) cap:
• Clean the plugs and the response surface of the cylinder head.
• Apply sealant to the plug, as shown in the figure. •
2. (4A-F, 4A-FE, 5A-F, 5A-FE, 7A-FE and
4A-0E (AE101,AE111))
Install protective tube candles
ignition.
Caution: When using a new cylinder head spark plug protective tubes must be pre-installed. a) Apply the label on the tube, which determines the normal protrusion of the tube from the cylinder head. The magnitude of protrusion:
4A-F, 5A-F. 46.6 - 47.4 mm
And on.
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A "uyultgtor
4A-FE, 5A-7A-FE PEu ... 46.8 - 47.6 mm 4A-BE (AE101, AE111) ... 33.1 - 33.9 mm
Clay: Clay 1324, Tgee opb 1324 or equivalent.
c) Using a press, but zapressuyte-vuyu protective tube spark ignition of, ensuring its prominence on the given specifications of the magnitude of the surface of the socket bearing cap BOXIES shaft cylinder heads cylindrical wood (or on the surface of the plug cylinder head and head cover 4A -EE (AE101, AE111)). Caution: Do not embed the phone more than necessary.
c) with a suitable adapted sobleniya-squeeze-valve pruzhi well and set two biscuit around the valve stem.
d) Plastic mallet, tap on the end face of the valve stem, which will ensure a secure hold valve biscuits.
4. Install the valve lifters and adjusting washer, make sure the lifters rotate freely by hand.
5. (4A-F, 5A-P)
Set shipping cru-ki (eyebolts) engine, tighten the mounting bolts (MZ = 27 Nm).
Engine - mechanical part
g) Install the bearing caps on the camshaft corre-sponding respectively to the neck ¬ dance with numbers carved on them, as shown, with arrows on the bearing caps should be directed to the front of the engine it ¬ (in the direction opposite to the selection cardinality STI).
e) Tighten the bolts credit-Plain bearing caps for non-number of passes (at least 3) in the order shown in the figure (final MZ = 13 Nm).
g) Replace the cover of the 1st bear-nick camshaft WLS-sknyh valve needle forward (toward the timing).
Warning: if the lid 1 is not the bearing sits down with a screwdriver to move the distribution of dividing the shaft back and forth along its axis.
h) Tighten the bolts credit-prisoners for several passages (final MV = 13 Nm).
a) Make sure that the installation label gear camshaft exhaust and intake valves Naho ¬ dyatsya in extreme upper position, and mark TDC ("tag of gas distribution ¬"), coincide with each other, as shown in the figure.
4. Install the timing belt pulleys dis ¬ pitch shaft.
a) Align the locating pin from the camshaft establish ¬ vochnoy groove pulley and pulley set.
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Note:
• Remove the remaining oil and water from the surface of the pulley, and keep it always clean.
• When tightening the pulley bolt, be careful not to damage the head of a key block ¬ ka cylinders.
5. Install toothed timing belt. a) Make sure that ustanovoch ¬ Nye label on the cover of camshaft bearing prin ¬ etsya the center of the small sprocket holes of a distribution ¬ shaft.
b) Align the mark on the belt and pulley on the deposited during removal, and set the timing belt.
Note: Be careful not to allow the displacement (change) link sprocket knee-stage shaft with a toothed belt in-water timing.
c) Loosen the adjusting bolt on the pulley-tyazhnogo (video) belt actuators ¬ da timing.
Note: If the label on the pulleys can not cope with their response labels, change the (slide) zatse ¬ captivated sprocket crankshaft with tooth timing belt and re-repeat the adjustment, described in Sec ¬ sannuyu 5 and 6.
c) Tighten the set screw on-tyazhnogo pulley (roller) belt actuators ¬ da RM (MH = 37 Nm). . d) Check the tension of the toothed timing belt, as shown below:
Belt deflection under a force 20 N. 5-6 mm ...
e) If the measured value does not meet the hypotheses of condition, perform the adjustment on-pulling, changing the position of on-tyazhnogo pulley (roller) timing belt.
7. Check valve clearances (see "Checking and adjusting the heat ¬ lovyh clearance in the valves").
6. Check the setting of the phase-distribution gazoras and belt tension at the water-Russ.
a) Turn the crankshaft 2 turns from TDC to TDC.
Note: Always turn the co-lenchaty shaft only in a clockwise direction.
b) Check the gas distribution phase of ¬, making sure that:
• Small holes in the center of the tooth ¬ chat camshaft pulley coincides with the mark on the cover of the 1st bearing dis-9. Install the head cover pitch shaft, as shown in the cylinders.
Figure: a) Remove the old sealant.
• mark on the pulley (the drive gene and b) Apply sealant to the first fresh-water pump operator and deftly cylinder, as shown in the liquid) from the crankshaft, in the figure.
fit with corresponding label on the protective cover of rem ¬ AEs timing, as shown in the figure.
8. Install protective cover number 2 and number 3, the securing of their 6-bolts.
Sealant: RAP number 08 826 - 00 080 or equivalent.
a) Install the cover gasket of the cylinder ¬ agile.
d) Replace the cover by remote ¬ tional rubber bushings and affix it ¬ pita with 3 nuts.
1.Set a pulley and belt actuators ¬ let the coolant pump and a generator (see "timing belt").
12. Install the intake manifold. a) Install a new gasket for press ¬ wiring and secure 6-manifold bolts and 2 rad ¬ kami (MZ = 19 Nm).
10. Install the spark plug, use a special key ¬ advantage. Tightening torque 18 Nm
14. Set the shell-receiving pat ¬ felling coolant (liquid coolant nozzles I ¬ bone).
a) Remove the old sealant from the con-tact surfaces of the body and nimble ¬ cylinder, using a sharp blade and scraper. Both con ¬ stroke smooth out the surface of the races ¬ solvent.
b) Install the support rack inlet-Warnings:
a) Connect the coolant hose ¬ ing fluid.
g) Connect the hose system of forced ventilation crankcase. 13. Install the fuel feed pump-schy.
a) Install the new insulator under the loading of fuel in place and fasten ¬ Sosa pump with 2 bolts.
b) Connect the fuel hoses.
Nogo collector and attach it with 2 • Be careful not admissible-bolts. kite falling oil con-
Stroke hull surface suctions and head block ¬ ka cylinders.
• The use solvent, which affects the okra-shennye surface. 6) Apply sealant to the new ka ¬ Navka contact surface cor ¬ Pusa suctions, as long as ¬ shown in the figure. Sealant: RAP № 08826-00100 or equivalent.
Notes:
• When applying the sealant nozzle tube should regulate on-Vano diameter extruded cord sealant is 2-3 mm.
• Too much sealant on the contact surfaces of non-admissible, be especially atten-matelny holes near mass lyanyh channels.
• Mating surfaces must be connected ¬ HN for 15 minutes after applying sealant, otherwise sealer dollars ¬ wives be withdrawn and applied fresh.
• After applying hermetically sealed ¬ tic of nozzles must be removed from the tube and a tube of sealant tightly closed.
c) Fasten the receiving corps pat-felling of the bolt and 2 nuts. Torque. 20 Nm
17. Install the outlet pipe ¬ oh lazhdayuschey fluid.
a) Remove the old sealant from the late ¬ tact surfaces, taking into account all the comments that were made in paragraph "a" section "14."
a) Install the upper screen edition collector ¬ Nogo, securing it with 4 bolts.
g) Install the support rack issue ¬ Nogo collector and attach it with 2 screws (MZ = 25 Nm).